THE VAN RACKING SPECIALISTS
A Daily transformed into a mobile workshop for mechanical maintenance and repairs
On this page we talk about an Iveco Daily L3 H2, one of the most spacious vans on today’s market, with a large, square-shaped cargo compartment that is ideal for transformation into a mobile workshop. And this is exactly what Syncro was asked to do by the customer, who services and repairs hydraulic and mechanical systems in industrial plants. The customer asked us for a well-equipped van that is quick and easy to clean at the end of the day, has enough room for a work area, and has an autonomous supply of electrical power.
The Syncro System team transformed this van precisely to meet these needs, installing racking on both sides and a work area with generator on the bulkhead. Let’s take a closer look.
Custom-made liners for the Iveco Daily L3 H2
As always, the team began by installing interior liners. Especially in the case of this van, these are essential to avoid damage during loading and unloading operations. They also serve to protect the original floor and bodywork against spillages of water and other liquids.
The Daily’s floor is covered by an aluminium tread plate floor liner while the doors are lined with robust steel panels. The bulkhead has been protected by a set of marble-look plywood panels that are shaped and arranged to follow the contours of the body right up to the roof, where a cab roof storage unit has been installed. This practical accessory is made from high-strength steel and has a lockable door with a dual latch system that turns an otherwise unusable space into a secure compartment.
Organising space to meet the customer’s needs: the secret of Syncro
Every aspect of this Iveco Daily transformation was conceived and implemented by Syncro with the objective of adapting the interior of the van to the needs of the customer. The project is therefore fully customised and designed with functionality in mind.
Here are the main elements of the racking on both sides of the van:
- floor-level compartments enclosed by Syncro’s patented, full-access, lift-and-rotate doors
- metal drawers (15 in all, of different heights) with non-slip bottom mats and internal dividers
- configurable shelves (12 in all)
- shelves for removable plastic containers on the right and for Euronorm containers on the left
- a special shelf with holders for jerry cans and a sealed tray with a bottom grille, also for use with jerry cans
- plain shelves with top-pivot doors
- a full-length top tray
The convenience of a fold-away vice bench
The side panel of the right-side racking is equipped with a fold-away vice bench with a built-in support. This type of bench is easy to release thanks to a lever at the front and extends in only a few seconds, along with its bottom support, before locking into extended position. This patented product is exclusive to Syncro and is designed to form a stable and stress-resistant work surface for a vice.
A spacious and versatile work bench at the Daily’s bulkhead
No real mobile workshop can do without an on-board work surface. This Daily is equipped with a marble-look plywood bench at the bulkhead, mounted on an aluminium frame that also provides support for other equipment and houses a slide carrying a generator.
The Syncro team also added a lightweight but robust folding plastic table with metal legs that the customer can use as a computer workstation.
When the van is travelling, the table is secured to the bulkhead over the work bench by means of a strap.
Accessories and more for the Daily
The Syncro racking solution for this Iveco Daily has been enriched by a number of important accessories and services.
- The cargo compartment has had electrical wiring added and a multi-socket and main switch installed at the rear doors. A cable reel is also provided and connected to the generator housed under the bulkhead work bench.
- A handwash kit has been fixed to the right rear door for cleaning purposes, and is complemented by a paper roll holder on the side panel of the left racking and a liquid soap dispenser with holder located behind the vice bench.
- Internal and outdoor lighting is provided by LED tube lights under the roof and an LED spotlight that points towards the area behind the van.
- The ability to secure tools and cargo of all kinds is provided by various accessories. A Syncroblock bar with movable attachments and lashing straps allows a folding ladder to be fixed to the left rear door; two sections of milled bar are fixed to the floor near the racking ; a cable holder and a rail and strap lashing system for heavy loads is installed near the side door; hook and strap lashing accessories have also been added at the bulkhead.
- An air hose reel mounted over the vice bench allows compressed air to be distributed outside the van.
Last but not least in this well-equipped Daily, a portable oilless compressor has been installed in the space formed between the bulkhead and the left-side racking.
Want to achieve excellence in your work? Ask Syncro for a no-obligation consultation
To excel in any profession, you need the right tools. An efficient van racking system is certainly essential in the field of industrial maintenance!
If you want to achieve excellent results, keep all your tools and materials in perfect order and convey a more professional and efficient image, ask the experts at your nearest Syncro System dealer for a no-obligation consultation!
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